SMC Insulation Board Manufacturer

SMC Insulation Board Manufacturer

Product Name: SMC Insulation Board (Manufacturer)
Product Color: Red / White
Product Thickness: 0.2–100 mm
Product Dimensions: 1020 × 1220 / 1220 × 2440 mm
Custom sizing available; Low water absorption, dimensional stability, minimal warping, etc.

resistant to high temperatures and high pressure; thermal insulation board.

 

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I. Product Introduction:
SMC insulation board is a sheet-form product available in a variety of colors, manufactured via a compression molding process using unsaturated polyester glass fiber-reinforced sheet molding compound (SMC). “SMC” stands for “Sheet Molding Compound.” Its primary raw materials include glass fiber roving (GF), unsaturated resin (UP), low-shrinkage additives, fillers (MD), and various auxiliary agents.
What is SMC?
SMC is a composite material composed of glass fiber, resin, fillers, and other ingredients. Its structure resembles a layer cake; it is molded under high temperature and high pressure to form a sturdy sheet, typically 2 to 4 millimeters thick.

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II. Product Characteristics
SMC insulation boards feature high mechanical strength, excellent flame retardancy, and superior tracking resistance (second only to UPM203). Additionally, they offer high arc resistance, dielectric strength, and voltage withstand capabilities, alongside low water absorption, excellent dimensional stability, and minimal warping.
These products are primarily used as insulation barriers within high-, medium-, and low-voltage switchgear. Leveraging the outstanding properties of SMC composite materials, they effectively overcome the inherent flaws of traditional wooden, steel, and plastic meter boxes—specifically issues such as susceptibility to aging and corrosion, poor insulation, low cold resistance, inadequate flame retardancy, and short service life. SMC meter boxes deliver exceptional performance, offering excellent sealing, waterproofing, corrosion resistance, and anti-theft capabilities; furthermore, they require no grounding wire. They feature an attractive appearance and are equipped with secure locking mechanisms and provisions for lead seals, ensuring a long service life. SMC distribution boxes and meter boxes are widely used in the modernization and upgrading of urban and rural power grids.

III. Technical Parameters:

Serial Number Indicator Items unit Indicator Point Value Test Standards
1 appearance —— The surface of the parts should be flat and smooth, free of bubbles and cracks; the molding compound should not contain any impurities. JB/T7770-1995
2 density g/cm³ 1.75~1.95 GB1033-86
3 Absorbency magnesium ≤20 JB3961-85
4 Molding shrinkage % ≤0.15 JB3961-85
5 Heat distortion temperature ≥240 JB3961-85
6 Impact strength of simply supported beam kJ/m² ≥90 GB1043-79
7 Bending strength Megapascal ≥170 JB-3961-85
8 Insulation resistance
It remained at normal levels even after being soaked in water for 24 hours.
oh ≥1.0*1013
≥1.0*1012
GB10064-88
9 Power frequency dielectric strength MV/m ≥12.0 GB1408-89
10 Dielectric loss factor (1MHz) —— ≤0.015 GB1409-88
11 Relative permittivity (1MHz) —— ≤4.5 GB1409-88
12 Arc resistance S ≥180 GB1411-88
13 Leakage resistance index (PTI) V ≥600 GB4207-84
14 Flame resistance grade FVO GB11020-89
15 Temperature Index —— ≥155 JB3961-85

IV. Product Application
Applications in high and low voltage switchgear: insulating partitions.
Automotive industry applications: suspension components, front and rear bumpers, dashboards, air conditioning housings, air ducts, intake manifold covers, fan covers, heater covers, and radiator components. Railways
Vehicle applications: window frames, toilet modules, seats, desktops, SMC interior wall panels, and SMC ceilings.
Applications in building engineering: water tanks, sanitary ware, septic tanks, building formwork, and storage tank components.
Applications in the electrical and communications industries: electrical enclosures (including switch boxes, SMC junction boxes, instrument panel covers, etc.); and electrical components (such as SMC insulators, insulating tools, motor end caps, etc.).

smc

V. SJ’s advantages:
Flexible minimum order quantity (full sheet) / Custom cutting / Engraving and machining / Processing according to customer drawings;
1. Small-batch prototyping and sample service;
2. Rapid Response: Assisting clients with design verification during the R&D phase;
3. Drawing optimization and technical support: Provide manufacturability analysis and suggestions to customers, and optimize processing solutions to reduce costs.

If you are interested in our SMC insulation boards, please send us your requirements; we will provide you with a quote within 24 hours! info@sjcncsulation.com

Get in Touch with Us

Contact us for insulation materials, engineering plastics, or drawing-based custom machining services.
Our team is ready to provide technical advice and fast quotations to support your project.

Get in Touch with Us

Contact us for insulation materials, engineering plastics, or drawing-based custom machining services.
Our team is ready to provide technical advice and fast quotations to support your project.

Get in Touch with Us

Contact us for insulation materials, engineering plastics, or drawing-based custom machining services.
Our team is ready to provide technical advice and fast quotations to support your project.